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Automated Order Routing: A Game-Changer for Ecommerce Order Fulfillment

In the hyper-competitive digital commerce landscape, businesses constantly seek innovative strategies to gain a competitive edge. At the same time, customer expectations are also at an all-time high. Shoppers today demand faster delivery times, accurate orders, and seamless experiences. 

To meet these demands, businesses are increasingly turning to Automated Order Routing (AOR or SOR)—a game-changing technology that is transforming order fulfillment processes and fundamentally reshaping how online brands manage logistics, optimize supply chains, and provide exceptional customer experiences.

In this article, we’ll explore what automated order routing is, how it works, and why it’s a game-changer for ecommerce businesses striving to enhance efficiency and customer satisfaction.

At SPExpress, we offer efficiency, scalability, and comprehensive shipping and warehousing solutions to businesses of any size, easing the burden on businesses. Get in touch with us right now to find out how our fulfillment and warehousing services may help your company. Contact us today to learn how we can assist you with your inventory management and order fulfillment strategies. Together with our experts, you can start on the path to reliable and efficient inventory management right now.

What is Automated Order Routing?

Automated order routing is an advanced ecommerce automation strategy that leverages smart software to apply established logic and complex routing rules to automatically direct each order to the most optimal fulfillment location.  This isn’t just about moving packages – it’s about creating a precision-engineered approach to logistics that balances multiple strategic considerations simultaneously. 

When a customer places an order, the AOR system automatically decides which fulfillment center, warehouse, or supplier should handle the order based on predefined rules and real-time data.

The key factors influencing order routing include:

Inventory Availability: Ensuring the selected location has the product in stock.

Proximity to the Customer: Reducing shipping times and costs by choosing the nearest fulfillment centre.

Order Priority: Factoring in delivery deadlines or customer preferences.

Cost Optimization: Balancing shipping, labour, and other costs for maximum profitability.

The system processes these factors instantaneously, eliminating the need for manual intervention and enabling businesses to process orders with incredible speed and accuracy.

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How Automated Order Routing Works?

Automated Order Routing relies on connection with ecommerce platforms, inventory management systems, and shipping carriers. It works by using advanced software, real-time data, and a set of established standards to optimize the path an order follows from the time it is placed until it is dispatched to the customer. 

Here’s an in-depth look at each stage of the process:

Order Placement

The process begins when a customer places an order on an ecommerce platform, mobile app, or marketplace like Amazon or Shopify. At this stage, critical order details are captured, such as:

  • The products ordered.
  • Delivery address and preferred delivery speed.
  • Any special instructions provided by the customer.

This information is transmitted to the backend systems, typically a combination of an Order Management System (OMS) and an Inventory Management System (IMS).

Data Collection

The AOR system collects real-time data, including inventory levels, delivery locations, and shipping options. Once the order is received, the AOR system gathers and processes data in real-time from multiple sources, including:

Inventory Data: The system checks inventory levels across all fulfillment centers, warehouses, and third-party suppliers to determine where the ordered items are in stock.

Customer Location: The customer’s delivery address is analyzed to calculate distances and transit times from various fulfillment locations.

Shipping Data: Rates, delivery times, and carrier availability are considered to optimize the shipping method.

Fulfillment Costs: The system evaluates costs such as handling fees, labour expenses, and warehouse operational costs.

Delivery Deadlines: Time-sensitive orders (e.g., next-day or same-day delivery) are prioritized and routed to facilities that can meet those deadlines.

All this data is processed simultaneously, ensuring decisions are made within seconds.

Routing Decision

Based on predefined rules and AI-driven optimization, the system determines the best fulfillment centre or supplier. With the data collected and the rules applied, the system selects the optimal fulfillment centre or supplier. This decision hinges on the following criteria:

Speed: The location that can deliver the order fastest to the customer.

Proximity: The warehouse closest to the delivery address to minimize shipping distance.

Cost Efficiency: The option that balances shipping costs and handling fees while meeting delivery deadlines.

Fulfillment Capacity: Ensuring the selected location has the resources and bandwidth to process the order promptly.

For businesses with a distributed fulfillment model (multiple warehouses or third-party logistics providers), this step is critical to ensure balanced load distribution.

Communication and Fulfillment Execution

The selected fulfillment centre receives the order and prepares it for shipment. Once the routing decision is made, the system automatically communicates the order details to the designated fulfillment centre or supplier. This involves:

Generating a picking and packing request for warehouse staff.

Updating inventory records in real-time to reflect the stock adjustment.

Printing shipping labels with the appropriate carrier details.

Some systems also provide a packing guide that optimizes box sizes, reducing waste and shipping costs.

Shipping Integration

The system coordinates with shipping carriers to ensure the order is delivered on time. After the order is packed and ready to ship, the AOR system coordinates with shipping carriers. This includes:

Booking shipments with carriers based on predefined agreements or real-time rates.

Tracking shipment status and updating the customer with tracking information.

Dynamically switching carriers if delays are detected (e.g., due to weather or logistical disruptions).

The integration of AOR with logistics platforms like FedEx, UPS, or USPS ensures a seamless handoff from fulfillment to delivery.

With minimal human involvement, this process ensures orders are routed accurately and efficiently.

Monitoring and Feedback Loop 

The process doesn’t end with shipping. Automated Order Routing systems continuously monitor the performance of routing decisions by collecting data on:

Delivery times.

Shipping costs versus estimates.

Customer satisfaction metrics (e.g., delivery accuracy, speed).

This feedback loop enables businesses to refine their rules and algorithms, making the system smarter over time.

An Example in Automated Order Routing

Consider a customer in Quebec City who orders a pair of shoes from an ecommerce store. Here’s how AOR processes the order:

The system identifies two potential fulfillment centres: one in Montreal and one in Ottawa.

The Montreal center is closer but low on stock. The Ottawa center has abundant inventory but requires a higher shipping cost.

The system evaluates shipping time and cost, determining whether the Montreal center can meet the delivery deadline without risking a stockout.

The order is routed to Quebec City, picked, packed, and handed off to a carrier with the fastest delivery route.

What was the result? The customer receives their order quickly, the business minimizes costs, and inventory levels remain balanced.

Why Automated Order Routing is a Game-Changer for Ecommerce Order Fulfillment

Faster Order Fulfillment: Speed is critical in ecommerce, especially with same-day and next-day delivery becoming the norm. Automated Order Routing reduces delays by instantly identifying the fastest and most efficient fulfillment option.

Cost Savings: By routing orders based on cost-effective parameters such as location and shipping rates, organizations can save logistical costs. This has a direct impact on profit margins while keeping prices competitive for customers.

Improved Inventory Management: AOR allows for more efficient distribution of inventory across various sites. It balances stock levels by studying patterns and demand, lowering the risk of overstocking or stockouts.

Enhanced Customer Satisfaction: Accurate and fast order fulfillment results in happier customers, fewer returns, and favourable feedback. Meeting delivery expectations regularly builds confidence and loyalty.

Scalability: As businesses grow, managing order fulfillment manually becomes impractical. Automated Order Routing provides scalability, seamlessly handling higher order volumes without compromising efficiency.

What Impact Automated Order Routing Have on Ecommerce Order Fulfillment?

Automated order routing improves ecommerce operations by tackling common issues such as:

  • Automation eliminates human errors and mistakes often associated with manual routing.
  • AOR systems have real-time adaptability that can adapt to disruptions like inventory shortages or weather delays, ensuring continuous operations.
  • By integrating inventory, shipping, and order management, businesses achieve a more cohesive and streamlined workflow.

For example, a retailer with various warehouses across the country can use AOR to ensure that an order placed in Montreal is fulfilled from the nearest warehouse, whereas an order placed in Vancouver is dispatched from a West Coast facility. This localized strategy reduces shipping times and costs while providing a superior customer experience.

Automated order routing is not just a technological advancement; it’s a must-have for ecommerce businesses looking to stay competitive in today’s demanding market. By embracing AOR, businesses can achieve faster delivery, cost efficiencies, and higher customer satisfaction—all while streamlining their operations.

If your ecommerce business isn’t yet leveraging automated order routing, now is the time to explore how this powerful tool can transform your fulfillment strategy. After all, in the world of eCommerce, speed and accuracy are the keys to success—and automated order routing delivers both.

Read more:

Shift From In-House To Outsourced Fulfillment – When it’s Better & How to Do it Right

How Third-party Logistics Services Can Ensure E-Commerce Growth?

The Top 6 Reasons For Outsourcing in Supply Chain Management For Your eCommerce Business

SPExpress is a trusted fulfillment partner that delivers seamless multichannel order fulfillment services to leading brands. Contact our team today to learn how we can help you optimize your hybrid fulfillment strategy.

SPExpress is committed to supporting your order fulfillment needs, regardless of the size of your online store. Our expertise and resources can help you optimize your order fulfillment strategy and achieve your business goals.

At SPExpress, we offer efficiency, scalability, and comprehensive shipping and warehousing solutions to businesses of any size, easing the burden on businesses. Get in touch with us right now to find out how our fulfillment and warehousing services may help your company. Don’t let inventory problems ruin your company; work with us to find dependable, effective solutions that give you more control. We are ready to take your order fulfillment game to new levels.

Contact us today to learn how we can assist you with your inventory management and order fulfillment strategies. Together with our experts, you can start on the path to reliable and efficient inventory management right now.

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